Past Project / Production Reference Only.
This is an OEM build showcase—not for retail sale.

For a commercially comparable build, see our custom playing card printing service.
Use this page to inquire about a similar spec for your own fully custom deck.

OEM Disclaimer

“This is a past project for reference only. Not for retail sale.”

63 × 88 Mm (R3.5 Rounded Corners)  / 300gsm German Black Core

What this sample proves (fast scan):

• 300gsm German black core stock for opacity and crisp handling
• Linen finish + premium butter varnish for controlled grip and glide
• Gold edge finishing for a premium metallic deck profile
• Custom tuck box on 300gsm grey cardboard with matte lamination + custom security seal

Project Background & Production Challenge

This reference build pairs a bold orange/white palette with gold edges and a matte-laminated custom tuck box to demonstrate a premium finishing stack.

Primary challenge (typical for this spec):

• Keeping gold edge coverage uniform across the full deck stack
• Minimizing scuffing during collation and packing—especially with a linen + varnish surface

Reference Build Specifications

Printing & Finishing Highlights (Feature + Benefit)

300gsm German Black Core Stock

Feature

• 300gsm German black core paper (black core layer improves light-blocking)

Benefit

• High opacity with reduced show-through
• A crisp, consistent snap for reliable handling
• Durable feel that holds up to repeated use

Linen Texture + Premium Butter Varnish

Feature

• Linen texture + premium butter varnish coating

Benefit

• Linen emboss adds tactile control (more “grip”)
• Butter varnish supports smooth slide with controlled glide
• Balanced handling for flourishing and repeated shuffling

Gold Edge Finishing

Gold Edge Finishing

Feature

• Gold edge finishing applied to the full deck edge

Benefit

• Premium metallic appearance with a clean, uniform deck profile
• Demonstrates finishing precision on a reference build

Custom Tuck Box + Matte Lamination + Security Seal

Feature

• Custom tuck box on 300gsm grey cardboard
• Matte lamination on the exterior
• Custom security seal

Benefit

• Matte lamination improves scuff resistance and keeps a refined, low-gloss look
• Grey board structure delivers a solid, premium hand feel
• Security seal adds a tamper-evident detail for presentation and brand experience

Print Control Demonstrated in This Sample

Feature

• Four-color print accuracy and color consistency (4/4C)

Benefit

• Cleaner high-contrast areas (orange/white) with stable saturation
• More predictable color repeatability across production when files are prepared correctly

Factory Note

[Callout Block: Factory Note — Gold Edge + Linen + Varnish Production Tips]

• Sequence matters: print → texture/coating → full cure → gold edge finishing
  Rushed cure time increases scuffing and visible set-off.
• Design with the edge in mind: keep critical details away from trim/edge zones.
  Controlled ink build near the perimeter supports cleaner edge results.
• Protect during collation: metallic edges can mark when decks rub.
  Use clean work surfaces and controlled handling to prevent micro-scratches.
• Control the environment: stable temperature/humidity reduces curl risk on embossed stocks
  and helps preserve consistent handling feel.
• Define QC up front: agree on acceptable edge coverage and defect limits
  (pinholes, light spots, minor edge lines) and inspect across the deck stack—not only the top card.

Use This Build as a Reference

Fully customizable.
Keep the same feel—or change any element: paper, finish, edge style, box structure, seal, and card count.

Soft CTA (Placeholder):
Request a sample pack or inquire about a similar specification.

To quote a comparable build, send:

• Target quantity (a range is fine)
• Handling goal (snappy, softer, extra glide, etc.)
• Edge finishing priority (maximum shine vs. better wear resistance)
• Box requirements (matte lamination, security seal, inserts, upgrades)
• Marked-system needs (if applicable)