Bring your vision to life—from prototype to bulk orders. End-to-end manufacturing for creators, brands and publishers. From precision printing to custom packaging, we turn your concept into a retail-ready product.
- Trusted Expert: 20+ years factory-direct experience
- 100% Custom: Cards, finishes & rigid boxes
- Low MOQ: Starting from just 200 decks
- Turnaround: Fast 15–20 working days
- We Support: Indie tabletop creators, brands, established board game publishers, TCG design studios, party game developers, and more
Premium Print Quality | Ironclad NDA | Free Pre-flighting | Premium Finishes | FSC® Eco-Friendly | Global Fulfillment
Game Card Types We Manufacture
We produce a wide variety of custom game cards. Each category can be fully tailored to your gameplay, branding, and packaging needs.
Playing Cards
Lightweight, cost-effective card solutions designed for social play, fast shuffling, and mass-market appeal.
Date Night & Relationship Card Games
Premium finishes and custom packaging to enhance gifting and emotional engagement.
Drinking Card Game
Optimized for durability and frequent handling, with protective coatings and compact packaging options.
Trading Card Games (TCG)
Ideal for collectible and competitive card games requiring high color accuracy, consistent thickness, and durable surface finishes.
Quiz & Trivia Game Cards
Clear text reproduction, accurate alignment, and flexible deck configurations.
Memory Game Cards
Rounded corners, thicker card stock, and optional lamination for long-term use.
Past Game Card Printing Samples
Explore real production samples showcasing different card sizes, paper thicknesses, corner radii, surface finishes, and packaging formats.
Our samples demonstrate the print clarity, color consistency, edge precision, and durability you can expect from mass production.
All samples shown are manufactured in-house using industrial offset printing and strict quality control standards.
Custom Game Card Sizes & Dimensions
Choosing the right card size isn’t just about aesthetics—it dictates your printing costs, packaging requirements, and the ultimate player experience. Whether you are prototyping a massive tabletop RPG, designing a fast-paced TCG, or launching a custom playing cards deck on Kickstarter, understanding industry-standard dimensions is your first step toward a flawless manufacturing run. Explore our comprehensive sizing guide below to ensure your artwork is press-ready and perfectly optimized for standard card sleeves.
63 x 88 mm ( 2.5 x 3.5″ )
32x44mm, （1.3″ x 1.7″）
63 x 63 mm ( 2.5 x 2.5″ )
| Card Size Standard | Dimensions (mm) | Dimensions (Inches) | Best Suited For (Mechanics & Genres) |
|---|---|---|---|
| Poker / Standard | 63 x 88 mm | 2.5″ x 3.5″ | TCGs, Deck-builders, Standard Board Games |
| Bridge Size | 57 x 87 mm | 2.25″ x 3.5″ | Eurogames, High-hand-count mechanics |
| Tarot Size | 70 x 120 mm | 2.75″ x 4.75″ | Character boards, Premium Art Cards, RPGs |
| Square Size | 63 x 63 mm | 2.5″ x 2.5″ | Modular map tiles, Modern party games |
| Mini / Euro Mini | 32 x 44 mm | 1.3″ x 1.7″ | Resource tracking, Travel games |
| Custom / Bespoke | Any dimension | Any dimension | Unique mechanics, Hexagon tiles, Oversized cards |
Poker / Standard Size
- Dimensions: 63 x 88 mm (2.5″ x 3.5″)
- Best Suited For: TCGs, Deck-builders, Standard Board Games
Bridge Size
- Dimensions: 57 x 87 mm (2.25″ x 3.5″)
- Best Suited For: Eurogames, High-hand-count mechanics
Tarot Size
- Dimensions: 70 x 120 mm (2.75″ x 4.75″)
- Best Suited For: Character boards, Premium Art Cards, RPGs
Square Size
- Dimensions: 63 x 63 mm (2.5″ x 2.5″)
- Best Suited For: Modular map tiles, Modern party games
Mini / Euro Mini
- Dimensions: 32 x 44 mm (1.3″ x 1.7″)
- Best Suited For: Resource tracking, Travel games
Custom / Bespoke Size
- Dimensions: Any dimension or shape (Requires custom steel die)
- Best Suited For: Unique game mechanics, Hexagon tiles, Oversized boss cards
Choosing Your Game Cardstock
The tactile feel of a card can make or break a tabletop game. We stock the exact industry-standard materials used by top Kickstarter creators and global publishers. Whether your players are aggressively shuffling a deck-builder or admiring a rare TCG foil, the right cardstock ensures smooth handling, vibrant artwork, and long-lasting durability.
Below is a structured guide to our most popular game card materials.
Blue Core
Black Core
PVC Material
| Cardstock Tier | Core Feature | Handling & Texture | Best Used For |
|---|---|---|---|
| 280 / 300gsm Blue Core | Blocks most light | Standard “snap”, durable | Board Games, Kickstarter Prototypes |
| 310 / 330gsm Black Core | 100% opaque (Zero light) | Premium “snap”, heavy-duty | TCGs, LCGs, Competitive Tournament Play |
| 0.3 / 0.32 / 0.35mm PVC Material | 100% Waterproof | Slick, tear-resistant | Drinking Games, Outdoor Games, Poker |
280 / 300gsm Blue Core
- Core Feature: Blocks most light
- Handling & Texture: Standard “snap”, durable
- Best Used For: Board Games, Kickstarter Prototypes
310 / 330gsm Black Core
- Core Feature: 100% opaque (Zero light)
- Handling & Texture: Premium “snap”, heavy-duty
- Best Used For: TCGs, LCGs, Competitive Tournament Play
0.3 / 0.32 / 0.35mm PVC Material
- Core Feature: 100% Waterproof
- Handling & Texture: Slick, tear-resistant
- Best Used For: Drinking Games, Outdoor Games, Poker
Premium Finishes & Specialty Crafts
The tactile experience of a card is just as crucial as its artwork. The right surface finish dictates the “shuffle feel” and durability of your deck, while premium printing crafts offer the perfect incentive for your Kickstarter stretch goals. As a premier tabletop manufacturer, we offer a full spectrum of coatings and specialty techniques to bring your vision to life.
Here is a structured breakdown of our core protective finishes and premium upgrade options.
Core Surface Coatings
Choosing the right baseline lamination ensures your cards survive hundreds of game nights while keeping the artwork crisp and readable.
| Finish Type | Visual Effect & Best Use Cases |
|---|---|
| Matte Lamination | Silky and non-reflective. Perfect for text-heavy Eurogames. |
| Gloss Lamination | High-shine and vibrant. Ideal for highly illustrative family games. |
| Soft Touch (Velvet) | Luxurious, peach-fuzz tactile feel. The ultimate choice for premium boxes and Tarot decks. |
| UV Coating | Extreme high-gloss, slick finish. Best for vibrant promo cards. |
Premium Upgrades (Stretch Goals)
When you are ready to unlock Kickstarter stretch goals, these specialty crafts deliver unmatched table presence and tactile feedback.
| Specialty Craft | Visual Effect & B2B Advantage |
|---|---|
| Linen Texture | Creates air pockets for a buttery-smooth “air-cushion” shuffle. Essential for casino-grade decks. |
| Spot UV | Delivers striking tactile contrast against matte backgrounds. A cost-effective luxury upgrade. |
| Foil Stamping | Instantly communicates rarity. A proven driver for late-campaign funding in TCGs and deluxe boxes. |
| Holographic Effects | Rainbow-shifting metallic sheen. A mandatory upgrade for “Ultra-Rare” TCG cards. |
| Embossing / Debossing | Raised or recessed textures. Perfect for making game titles pop on the box cover. |
| Edge Gilding | The ultimate luxury upgrade. Transforms Tarot and premium RPG decks into high-end collectibles. |
Core Packaging Options
Beyond the cards themselves, the packaging is the first physical touchpoint for your players. In the Kickstarter and North American retail markets, the box isn’t just a container—it is a critical driver of perceived value, pricing strategy, and unboxing appeal.
Here is a comprehensive breakdown of the industry’s most popular packaging options and how they can elevate your game’s market positioning.
Tuck Box
Vertical Box
Tin Box
Booster Packs
| Packaging Type | Ideal Card Count | Cost vs. Premium Appeal | Best Suited For |
|---|---|---|---|
| Tuck Box | 18 – 110 cards | Highly cost-effective / Standard | Standard playing cards, Light party games, Expansions |
| Two-Piece Rigid Box | 50 – 300+ cards | Mid-range cost / High appeal | Premium Tarot, Indie board games, KS Base Tiers |
| Magnetic Book Box | 70 – 200+ cards | Premium cost / Luxury appeal | Deluxe Collector’s Editions, KS Premium Tiers |
| Tin Box | 50 – 150 cards | Mid-range cost / Durable | Travel editions, Fast-paced party games |
| Foil Booster Packs | 5 – 15 cards | Low cost / High repeat purchase | TCGs, Blind-box collectible games |
Summary: Tuck boxes maximize profit margins for retail, rigid boxes are the Kickstarter gold standard, and magnetic boxes are the ultimate tool for driving high-tier pledges.
Tuck Box (The Retail Workhorse)
- Capacity: 18–110 cards
- The Advantage: Highly cost-effective. It is the go-to standard for playing cards and light party games.
- Pro Tip: Add Inside Printing. Hidden artwork or a message inside the box instantly elevates a basic package to a bespoke experience.
Two-Piece Rigid Box (The KS Standard)
- Capacity: 50–300+ cards
- The Advantage: Built from thick, durable greyboard. Its physical “heft” signals high quality, making it the undisputed gold standard for Kickstarter base tiers.
- Pro Tip: Include custom inserts designed for sleeved cards—a massive selling point for hardcore tabletop gamers.
Magnetic Book Box (The Luxury Upgrade)
- Capacity: 70–200+ cards
- The Advantage: Features a satisfying magnetic “snap” closure. It delivers the ultimate unboxing ritual for YouTube reviewers and Deluxe Collector’s Editions.
- Pro Tip: Pair it with Soft Touch Lamination to mimic the tactile, premium feel of a high-end jewelry box.
Tin Box (The Travel Companion)
- Capacity: 50–150 cards
- The Advantage: Crush-proof and highly durable. Tins stand out on retail shelves and are perfect for fast-paced party games meant to be thrown into a backpack.
Foil Booster Packs (The TCG Engine)
- Capacity: 5–15 cards
- The Advantage: Built for Trading Card Games. The dopamine rush of tearing open a pack to hunt for rare cards drives high-volume repeat purchases.
- Pro Tip: Ensure the foil is 100% opaque to prevent “pack searching,” and always include an easy-tear notch.
Summary: Tuck boxes maximize profit margins for retail, rigid boxes are the Kickstarter gold standard, and magnetic boxes are the ultimate tool for driving high-tier pledges.
Empowering Tabletop Creators & Crowdfunding Campaigns
Whether you are launching a complex board game, a fast-paced TCG, or your very first Kickstarter project, Acelion provides seamless, end-to-end manufacturing support. We understand the intense pressure of running a crowdfunding campaign. To help you maximize your margins and unlock those premium stretch goals, we offer an exclusive 3% discount on all crowdfunding platform production runs. Your game’s success is our success.
Ironclad IP Protection
Your original game mechanics and artwork are your most valuable assets. We provide automatic Non-Disclosure Agreements (NDAs) before you even share your files. Your custom card designs are stored on secure servers and will never be shared, displayed, or reproduced without your explicit written consent.
Playtest & Campaign-Ready Prototyping
Need to shoot a killer promo video or send copies to board game reviewers before your campaign goes live? We offer high-fidelity physical prototyping so you can perfectly showcase your deck's foil reflections, cardstock snap, and premium packaging to your backers.
Free Pre-Flight File Review
Don't stress over card bleed lines, safety margins, or CMYK color profiles. Our in-house prepress experts will review and adjust your game files completely free of charge, ensuring that what you see on screen is exactly what gets printed for the table.
Seamless Global Fulfillment
Fulfilling a tabletop crowdfunding campaign is a massive undertaking. We offer flexible logistics, including DDP (Delivered Duty Paid) shipping. Whether we are sending 10,000 decks to your overseas 3PL warehouse or splitting shipments for global hubs, our team ensures your cargo arrives safely and on time.
Why Choose Us as Your Game Card Manufacturer
With over 20 years of dedicated offset printing experience, we are more than a printing vendor—we are a manufacturing partner.
Unrestricted Design Freedom
Individual front-and-back designs for every card. Your game mechanics are never limited by our printing process.
Retail-Ready Consistency
Advanced color management and coating technology ensure deck #1 looks exactly like deck #10,000.
Streamlined Supply Chain
By handling cards, booklets, boxes, and final assembly under one roof, we eliminate multi-vendor delays and color mismatches.
Built for Your Growth
Start small to test the market, and scale confidently. Our automated lines adapt seamlessly as your game’s demand explodes.
Frequently Asked Questions (FAQ)
1. Can every card have a different design?
Yes. We offer fully custom decks with unique fronts and backs for every single card. Whether it’s a complex TCG or a unique board game component, we can handle highly individualized designs. (Note: Complex sorting may slightly affect lead time.)
2. What card stocks and finishes do you offer?
- Stocks: 280–350gsm premium core papers, including black core and blue core for casino-grade snap.
- Finishes: Gloss/matte varnish, lamination, spot UV, cold foil, and specialty coatings.
- Corners: R3.5, R4.0, R4.5, and R5.5 radii.
3. How do you ensure color consistency for complex card games?
We use advanced Heidelberg offset printing presses paired with strict color management systems. Our in-house prepress team conducts a free file check to ensure your CMYK profiles are perfect, guaranteeing retail-ready color accuracy across every print run.
4. What packaging options are available?
We provide tuck boxes, rigid lid-bottom boxes, magnetic flip boxes, custom inserts, and retail-ready trays—perfect for retail shelves or Kickstarter fulfillment.
5. What is the Minimum Order Quantity (MOQ)?
Our standard MOQ for custom game cards is 200 decks. For complex Kickstarter projects involving multiple components (like rigid boxes and tokens), we recommend a starting run of 500 units to ensure the most cost-effective pricing.
6. Can I get a physical prototype before mass production?
Absolutely. We highly recommend our Pre-Production Prototype (PPP) service. We will print and assemble a physical copy of your game so you can test the mechanics and shoot promo videos before approving mass production.
7. What shipping methods do you support?
We ship globally via sea, air, or express courier. We support EXW, FOB, and DDP (Delivered Duty Paid) terms, handling all customs documentation to ensure a hassle-free delivery to your warehouse or fulfillment center.
8. Do you offer rush production?
Yes. Rush options are available for most specs (surcharges may apply). Just share your campaign deadline with our team for a quick feasibility check.
9. What is your policy for defective orders?
We stand by our quality. If you find defects upon arrival, contact us with photos immediately. We will quickly evaluate and provide a replacement, reprint, or refund.
Printing Resources
Custom Plastic Playing Cards: Materials, MOQ & Samples
Custom plastic playing cards in PVC or PET. MOQ 200 sets per design. Compare finishes and metallic effects, and request stock samples.
Promotional Playing Cards: Custom Branding and Bulk Ordering Guide
Order custom promotional playing cards directly from the manufacturer. Compare branding, materials, packaging, samples, MOQ, pricing factors, and lead times.
From Artwork to Production: 3 Custom Game Card Printing Risks to Check Before Manufacturing
Explore three real custom card printing cases—dark artwork, full-bleed design and multi-layer foil stamping—with practical prepress fixes.