This showcase features a premium configuration designed for retail board games. Utilizing high-opacity blue core stock and a durable rigid box structure, this project exemplifies our expertise in Custom Card Game Printing.

Gloss Varnish

Technical Specifications

OEM Reference Specifications:

• Configuration: 55 Cards + Manual + Rigid Box
• Card Material: 300gsm Blue Core Paper (High Opacity)
• Card Size: 63 x 88 mm (Standard Poker) with Rounded Corners
• Surface Finish: Double-sided Gloss Varnish (Cards) / Matte Lamination (Box)
• Box Structure: Lid-Bottom Box (1200gsm grey cardboard wrapped with 157gsm Art Paper)
• Assembly: Die-cut, Collated & Shrink-wrapped

Lid-Bottom Box

Production Analysis

1. Material Selection (Blue Core vs. Standard) The client opted for Blue Core stock rather than standard art paper. This material ensures zero transparency—even under direct light—a critical requirement for competitive gameplay to prevent card identification from the back.

2. Packaging Durability We constructed the lid-bottom box using 1200gsm grey cardboard. Unlike standard 300gsm tuck boxes (folding cartons), this rigid structure offers superior crush resistance during shipping and retail display. The Matte Lamination on the outer wrap enhances scratch resistance while providing a premium tactile finish.

3. Varnish for Playability The cards feature a Double-Sided Gloss Varnish. Beyond sealing the ink, this finish provides the essential “slip” required for smooth shuffling, ensuring the deck handles professionally without clumping.

💡 Manufacturer’s Pro Tip

Consider the Internal Structure: For rigid boxes, we strongly recommend including a Paper Insert or Vac-Tray. This secures the components to prevent rattling and transit damage, particularly when the box volume exceeds the deck size.

Quote This Specification

Looking for a similar retail-grade finish? We can adapt these specifications—including card count and box dimensions—to match your specific game mechanics.