Detailed manufacturing specifications for a custom party card game sample. This showcase highlights our expertise in producing highly durable, spill-resistant cards using 300gsm art paper with thermal gloss lamination, paired with a robust 1200gsm rigid box structure for secure multi-deck storage.
Please note: The product displayed on this page is a past custom manufacturing sample produced for a client.
It is showcased solely to demonstrate our printing and packaging capabilities and is strictly not for retail sale or individual distribution.
This sample demonstrates our precision in manufacturing high-durability tabletop projects.
It serves as a prime example of our comprehensive custom party card game printing solutions for independent publishers and game designers.
The primary manufacturing challenge for this project involved engineering optimal moisture and wear resistance for the playing cards.
This is essential for a fast-paced drinking game, requiring a robust surface treatment.
Simultaneously, we needed to construct a rigid packaging structure capable of securely housing multiple decks and an instructional insert without structural failure.
| Specification | Manufacturing Value |
|---|---|
| Product Category | Party Card Game |
| Card Dimensions | 63 x 88 mm (2.5 x 3.5″) |
| Component Count | 60 Cards |
| Cardstock Material | 300gsm Art Paper |
| Printing Process | CMYK Full-Color Printing |
| Card Surface Finish | Gloss Lamination |
| Packaging Structure | Custom Lid & Bottom Box (Sized for 2 Decks) |
| Packaging Material | 157gsm Art Paper + 1200gsm Grey Cardboard |
| Packaging Finish | Matte Varnish |
| Instructional Insert | Custom Bi-Fold Booklet |
For a tabletop product intended for use in environments with high liquid-spill risks, component longevity is critical.
300gsm art paper / Gloss lamination
The combination of 300gsm art paper and thermal gloss lamination creates a sealed, highly resilient surface.
This specific finish prevents liquid absorption and mitigates edge-fraying during frequent riffle shuffling.
Ultimately, it ensures the CMYK printing remains vibrant and protected across repeated play sessions.
Custom Lid-Bottom Box for 2 Decks / Custom Bi-Fold Booklets
To accommodate the specific deck format and bi-fold booklet, the packaging required optimal structural rigidity.
We utilized 1200gsm grey cardboard for the lid and bottom box, providing exceptional compression strength during palletized transit.
The exterior is wrapped in 157gsm art paper treated with a matte varnish.
This delivers a premium tactile feel that contrasts deliberately with the high-gloss cards housed inside.
Factory Note: Precision Die-Cutting for Laminated Substrates
When die-cutting 300gsm art paper treated with gloss lamination, standard blades often cause micro-tears or film peeling at the edges.
For this specific deck, our technicians utilized a double-bevel die-cutting rule and calibrated the press pressure.
This allows us to precisely shear through the lamination film before cleanly cutting the paper fibers.
The result eliminates edge fraying straight out of the box and ensures a smooth, uniform edge profile for seamless handling.
To evaluate the durability of our thermal gloss lamination or to discuss structural packaging options for your next project, please reach out.
Request a physical sample kit of this finish, or submit your component specifications for a custom manufacturing quote.
Detailed manufacturing specifications for a custom party card game sample. This showcase highlights our expertise in producing highly durable, spill-resistant cards using 300gsm art paper with thermal gloss lamination, paired with a robust 1200gsm rigid box structure for secure multi-deck storage.
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